FORGED GEAR BLANKS :

Pre-shaped, unfinished gear components known as “forged gear blanks” are created by the forging process. Forging is the process of applying pressure and heat to metal to shape it into the desired shape. Typically, steel or other alloys with great strength and durability are used to make gear blanks.

FORGED GEAR SHAPES & ALLOYS

• Spur Gears
• Helical Gears
• Bevel Gears
• Hypoid Gears
• Worm Gears
• Spiroid Gears
• Torsoing Gears

Techniques of forging gear blanks All Metals & Forge Group employs a seamless rolling ring technique that provides forged gear blank makers with flexibility in form, size, and material, lower production needs, and near net shapes to reduce final machining costs.  Contoured grain flow, smaller grains, and thermal processing enhance the mechanical qualities and metallurgical soundness of open die forged gear blanks, resulting in higher quality, improved strength, and decreased wear. To enable fine machining, all of our forgings are rough machined.

CARBON STEEL EN8, EN9, C45 FORGED GEAR BLANKS AND CIRCLES :

C45, EN8, EN9 circle AND forged gear blanks refer to gear components made from Carbon steel that have been produced through the forging process and are in the form of circular discs or rings.

ALLOY  STEEL EN19, EN24, EN31 FORGED GEAR BLANKS AND CIRCLES:

We offer a variety of high tensile steels to our customers at competitive costs. These goods are purchased from reputable and well-respected market suppliers, and they are produced in accordance with established industry standards. Our ranks are offered in many specifications, including EN24, EN19, EN8, EN9, and EN31, in flat and round designs.

High-quality, high-tensile alloy steel is EN24, EN19, EN8, EN9, and EN31. It combined high tensile strength, shock resistance, good ductility, and resistance to wear.

 ALLOY CASE HARDENING STEEL :

Forged gear blanks also used in case hardening steel particularly for  EN353, 8620, 20MNCR5.

 Forged gear blanks have a wide range of applications across various industries:

Automotive Industry: Forged gear blanks are used in gearboxes, differentials, components, among other automotive uses. To meet the power and torque demands of automobiles, they offer the essential strength and durability.

Industrial Machinery: Heavy-duty equipment, construction equipment, and mining equipment are a few examples of industrial machinery that use gear blanks. These gears aid in power transmission and regulate the motion of various machine parts.

Aerospace sector : Forged gear blanks are used in the aerospace sector for crucial parts like aircraft engines and landing gear systems. They are created to adhere to rigid performance and safety standards.

Wind energy: The rotating motion of the turbine blades is converted into power via gear systems in wind turbines. In these systems, forged gear blanks are crucial parts that provide dependable power generation.

Oil and Gas Industry: Pumps, drilling apparatus, and other pieces of equipment used in the oil and gas sector all make use of gear blanks. They provide for effective power transfer and control even under challenging operating circumstances.

Heavy Machines Equipment: Forged gear blanks are used in heavy machinery such as mining, construction, and agricultural equipment. They make these powerful equipment easier to carry about and use.

Power Generation: Gear blanks are essential in applications involving generators, turbines, and other machinery found in power plants. They aid in the effective transformation of mechanical energy into electrical energy.

Railways: To transmit power from the engine to the wheels in locomotives and trains, forged gear blanks are used. They assist in making rail transportation networks operate safely and effectively.

Gear blanks are used in a variety of general machinery, such as industrial motors, pumps, conveyors, and other pieces of machinery that require regulated power transfer.

HEAVY FORGED GEAR BLANK AND CIRCLE AVAILABLE MEASUREMENTS:

Heavy Carbon Steel (En8, En9, C45) Forged Gear Blank And Circle

Heavy Alloy Steel (En19, En24, En31) Forged Gear Blank And Circle

Heavy Alloy Case Hardening Steel (En353, 8620, 20mncr5) Forged Gear Blank And Circle

Size From 200mm Diameter -1000mm Diameter

Length From 50 Mm To 200mm.

 FACILITY :

MACHINED ALLOY CARBON STEEL HEAVY FORGED GEAR BANKS AND CIRCLE AVAILABLE

 Hardness:

The material utilised, the requirements for a given application, and the heat treatment techniques used may all affect the hardness of forged gear blanks. Since it influences a gear blank’s wear resistance, strength, and longevity, hardness is a crucial component.

Forged gear blanks’ hardness is normally determined using the Brinell or Rockwell hardness scales for the majority of gear applications. Depending on the particular requirements of the application, the hardness ratings might range from low to high.

The heat treatment procedure, which frequently entails quenching and tempering, has a significant impact on the hardness of forged gear blanks. The heated gear blanks are submerged in a quenching media, such as oil or water, during the quick cooling process of quenching to provide the necessary hardness. The gear blanks are reheated to a specified temperature and held there for a specific amount of time during the tempering process to decrease brittleness and increase toughness.

It’s crucial to remember that forged gear blank hardness needs to be matched to satisfy the requirements of each individual application. The gear blanks may be prone to wear, distortion, or tooth breakage if the hardness is too low. On the other side, excessive hardness can cause reduced toughness and increased brittleness, which can cause an early failure under impact or shock loading circumstances.

Forged gear also comes with  solid piece  and with hole in centre with the hole in the centre we can minimizing the weight of the steel according to the customer demands.

 The properties of EN31 and EN24 steels make them well-suited for various cutting applications, including the production of blades, knives, shear blades, saw blades, and other types of cutters. The terms “EN31 cutter” and “EN24 cutter” are used to describe cutters made from these specific steel grades, emphasizing their suitability for cutting tasks. EN31 and EN24 steels can be heat-treated to achieve high hardness levels. High hardness is essential for cutters as it enables them to maintain sharp cutting edges and resist wear during cutting operations.

EN24 and EN31 steels are known for their favourable mechanical properties, including high strength, toughness, and wear resistance. These properties make them suitable for a wide range of applications, including those involving circular components.

Hardness of En31 Increased If We Tempered It.

 USES OF CIRCLE CUTTER:

Forged blank circle cutters find application in a variety of industries where precise circular cutting is required, such as metalworking, woodworking, plastics, and composites. They are used for tasks such as cutting circular holes, grooves, contours, and profiles in various materials. The specific application and material being cut determine the optimal design, material selection, and customization of the forged blank circle cutter.

Machined forged gear blanks provide the advantage of combining the superior mechanical properties obtained through forging with the precision and dimensional accuracy achieved through machining. This manufacturing process results in gear blanks that possess the necessary strength, durability, and precise tooth profiles required for reliable and efficient gear systems.

 ALLOY CARBON STEEL are stockiest; supplier and manufactures of carbon steel, alloy steel, tool steel, mold steel. We have experience of more than 50 years in iron and steel industries. 

As We Alloy Carbon Steel are committed to provide best and varieties of products at reasonable, best price to customers. To know more about our products just click and give us chance to serve you and fulfil your requirements.

 TYPES OF OTHER GRADES AVAILABLE :

C45, EN8, EN9, EN19, EN24, EN31,EN36C, EN41B, EN47, EN353, IS2062, 42Crmo4, HCHCR, OHNS, D2, D3, H-11, H-13,M2, M35, M42, M48,1.2714, SKD-11, P20, P20+S, P20+Ni, P20+Ni+HH, SAE 4140, SAE4340, SAE 8620, 16MNCR5, 20MNCR5, C35, C40, C50, C60, CK45, 40C8, 45C8, 55C8, C55MN75, SAE 52100, S40C,S355J2G3.

 AREA OF SUPPLYING:

Uttar Pradesh:

Kanpur,Lucknow,Ghaziabad,Agra,Meerut,Varanasi,Prayagraj,Bareilly,Aligarh,Moradabad,Saharanpur,Gorakhpur,Noida, greater Noida, udham  nagar,Firozabad,Jhansi,Muzaffarnagar,Mathura,Ayodhya,Rampur,Shahjahanpur,FarrukhabadFategarh,Budaun,Maunath,Bhanjan,Hapur,Etawah,Mirzapur,Vindhyachal,Bulandshahr,Sambhal,Amroha,Hardoi,Fatehpur,Raebareli,Orai,Sitapur,Bahraich,Modinagar,Unnao,Jaunpur,Lakhimpur,Hathras,Banda,Pilibhit,Barabanki,Khurja,Gonda,Mainpuri,Lalitpur,Etah,Deoria,Badaun,Ghazipur,Sultanpur,Azamgarh,Bijnor,Sahaswan,Basti,Chandausi,Akbarpur,Ballia,Tanda,Shikohabad,Shamli,Awagarh,Kasganj.

Rajasthan:

Jaipur, Jodhpur, Kota ,Bikaner ,Bhiwadi  ,Ajmer ,Udaipur ,Bhilwara ,Alwar ,Bharatpur,bharan ,Sri Ganganagar ,Sikar ,Pali ,Tonk ,Kishangarh ,Beawar ,Hanumangarh ,Dhaulpur ,Gangapur City, SawaiMadhopur ,Churu ,Jhunjhunu ,Baran ,Chittaurgarh ,Makrana ,Nagaur ,Banswara ,Dungarpur, pratapgarh

Haryana:

Faridabad (New Township) ,Gurgaon , Panipat, Yamunanagar, Rohtak, Hisar, Karnal, Sonipat, Panchkula (Urban Estate), Ambala Sadar, Bhiwani, Ambala, Sirsa, Bahadurgarh, Jind, Thanesar, Kaithal, Rewari, Palwal, Hansi, Narnaul, Fatehabad, Gohana, Tohana, Narwana.

For more details:

Phone no-8076217931

Office Address:

Alloy Carbon Steel

693 Saini Vihar, Mundka, Delhi 110041

Email id- sumit_garg_1@yahoo.co.in

Website Link- http://alloycarbonsteel.com/